Advanced Knowledge On Starting A Fruit Juice Plant In Kolkata

The juice plant in Kolkata assist in the preparation of the fruit concentrates and pastes that go into making these delectable items, which are a popular choice among all.

Setting up a fruit juice plant in Kolkata would generate income. Apple juice is the most popular fruit juice and a natural cure for many diseases. Because apples do not grow in Kolkata, establishing a plant could have a significant impact on income. With one’s busy schedule, preparing fruit juice at home is a difficult task. Trying to keep up with the working conditions, most of us turn to packaged fruit juice. As a result, a fruit juice plant can help you earn a lot of money and run a successful business.

A Comprehensive Guide To Setting Up A Juice Plant In Kolkata

The fruit juice plant in Kolkata needs a lot of consideration before it starts to function. Read to know how you can gain from this business in the long run. 

Important products in the food processing sector include ketchup, jam, and jellies. Nearly all Indian households have access to these dietary products. The fruit pastes and concentrates used to create these delectable products, which are a universal delight, are prepared with assistance from the fruit juice plant in Kolkata.

How To Start A Fruit Juice Plant In Kolkata? Steps Should You Follow

The importance of water treatment plants and juice plants in Kolkata is increasing. So, if you too want to start one, here are the steps to follow. 

To start a fruit juice plant, you should not only have the resources but knowledge about the market too. In the market, there are several types of commercial juicers available. It is a hard task to select the best you since there are varieties of brands and generic quality juicers which are being available in the market. If you are trying to buy the top brand of the commercial juicers. 

Why Are Fruit Juice Plants Becoming Increasingly Popular?

Business ventures are opening new avenues for young people to earn a living for themselves. One of the very prominent business possibilities is through fruit juice plant in Kolkata which is increasingly becoming very popular. There are many possibilities for this type of business venture. Here are some of the reasons why fruit juice plant can be a profitable venture:

The Popularity Of Fruit Juice Plants As A Business Venture –

•  People are increasingly becoming health conscious. This is why there is good demand for fruit juices and concentrates. Since there is good demand for these items, these are good and profitable business ventures too.
• Since there are different types of fruits available throughout the year there is no shortage of raw materials. Moreover, fruits and vegetables are very cheap as basic raw materials, compared to other raw materials and you can always have a source for this raw material.
• The fruit juice plant is a comprehensive system where the machine performs every action. From washing to transforming the fruit to pulp or juice extraction – every action is done through machine operation. This means you need to invest much less on human resources. This is also a great way where you can save a lot of money.
• The entire operation undertakes through machines with clear precision which means there is strict quality control. A good quality product will always have good takers in the market. So, this is how your business will also be steady since your final product would be of high standard and quality.

These are some of the reasons why juice plant in Kolkata is becoming so popular and good business is growing around it. If you wish to set up such a plant then you can contact Priti International who will provide you best turnkey solutions for your venture. Invest in fruit juice plant and witness a good business growth in the shortest time.

 

How is Juice processed inside the Juice Plant in Kolkata?

The processing and production of juices in the juice plant in Kolkata goes through several steps. Read this to know about it.

Has anyone ever wondered how the fruit juice that one drinks is actually made? In every processing plant like the juice plant in Kolkata, there are technological lines for the production of juice and concentrates. Here is a detailed and step wise procedure which is followed inside such processing plants.

1. Buying raw material

The production of concentrated juices begins with the purchasing of raw material. Firstly one has to verify the food in terms of the quality before they are unloaded. The fruits should look ripe and healthy. There are two main methods of unloading- the hydro-unloading method also known as the wet method and the dry method. The manufacturers use both these methods for unloading and transporting the apples to the pre-production warehouse.

The process followed in the hydro-unloading system is as follows-

• water cannons which can be automatically controlled and is used for rinsing the fruits
• operators room and cabinet for system operation
• vertical transport of raw material through a bucket conveyor

The delivery of the dry unloading system include-

• a hydraulic tipper for vehicles.
• Spiral sorters which separates the impurities
• diagonal belt conveyor
• an unloading belt conveyor which directs the raw materials to the chambers for storage

The washing of the fruits are done in this three stage method-

• during the time of hydro transport from the silos
• water spraying is done in front of the vertical elevator, fruits are transported to the inspection belt
• in the end, there are tables where spray nozzles are installed

Now the fruits are transported to the section where the pulp is prepared.

2. Pulp processing and preparation from fruits

The fruits are taken out from the storehouse and moved to the sorting units, also known as the dosing units. Their function is to dose the fruits evenly to the vertical screw feeder, also called the elevator. These units have an individual design, adjusted according to the capacity and the workload of the float-able chutes and the elevator. A feeder is used to transport the fruits and is made out of acid proof material suitable for processing food. It is transported to the inspection belt where the staff members inspect them and discard the rejected material.

The material which has been sorted falls inside the mill and the pulp is obtained following certain parameters. A membrane pump is used which help in smooth working of the pressing process. The pulp is now pumped into tanks.

3. Yielding the juice

The process of extrusion begins with pre-filling. The pulp is put inside a closed cylinder and is then filled up with pressure. A fully automated procedure, the operation of pressing takes place now. The juice is extracted and flown through filtering elements into encased chambers in the resistance and press-down boards. The rotating cylinder makes the pulp lose, therefore maximum pressing efficiency is guaranteed. The closed system assures that the process is hygienic. He juice which is pressed will then flow into intermediate tanks.

4. De-aromatisation and pasteurization

the unclarified juice is directed into area for pasteurization which is done in temperatures under 95-105 degree Fahrenheit. The levels to be achieved include – inactivate the enzymes, obtain microbiological stabilization of the juice, protein denaturation and starch gelatinization. Aromatic substances are also evaporated.

5. Ultra filtration

it begins with the pumping of the juice which is unclarified. They are taken from the deceptiniszation tanks to the batch tanks. A highly powerful centrifugal pump is used to pump the juice with high velocity membrane modules. The liquid penetrates through this. The product is now ready and moved into permeate tanks.

6. Concentration

The juices are condensed by feeding them into columns which are heated from the outside. It reaches the boiling point, the liquid evaporates and moves into the next level of condensation. The vapors get directed into the separator, the product obtained goes through several other stages of evaporation unless the right concentration degree is achieved.

The condensed juice is now pumped into pipelines which goes into the equalization tanks and then the storage tanks.

7. Storage

Archiving begins which is done with the help of pipelines. The condensed juice is cooled down to a minimum temperature of 5-8 degree Celsius. The process of standardization controls and checks the quality and other parameters. Laboratory tests are also conducted to check the acidity levels, colour, etc.

The concentrations are now distributed through the medium of equalization tanks. The controlling of load batches is done through this automated process. Since there is no excess, cleanliness can be maintained and the filling of the trunk comparatively takes less time.

One can also avail services from “Priti International”, a renowned company who cater their turnkey project consultants solutions to the different industrial units.