Advantages and Basic Requirements of a Water Manufacturing Plant

These days there are good Water Plant Manufacturer in Kolkata supplying packaged water to all. Here are the advantages and requirements of setting up a plant.

The bottled water that we use today is nothing but mineral water. Though the mineral water originally used was actually from the naturally available mineral springs. Because of its therapeutic properties people would then go to areas where there were natural springs and bring water from those areas. The water was used not just for drinking but also for bathing. The enterprising few took advantage of this and began to bring this in bottled form and then sell it. Nowadays the mineral water that we refer to is actually sparkling water which is carbonated or it may be still water if no added gases are there. These water are now manufactured by Water Plant Manufacturer in Kolkata from where this water is supplied to different parts of the state and the nation.

The packaged drinking companies carry out the process of bottling of water whereby the treatment of water, addition of essential minerals and packaging for reaching out to different parts of the country. Manufacturing of packaged drinking water is very profitable because:

•  Being health conscious today, people place a lot of importance on health and hygiene factor and are very conscious about drinking water. They avoid drinking water from unknown sources. The bottled water is safe and tamper proof and ensures about the quality of water that is being drunk. Moreover these are treated water where minerals are added , which is essential for the body. All these factors make the water suitable for drinking purposes and hence there is always a heavy demand for the same.
•  It is a very profitable venture because the primary setting up of the plant is the major expensive part but once that is done, the other costs inclusive of the cost of raw materials is much less.
•  Water is not a perishable item and though there is always a shelf life for a packaged item, the longevity of water is much more, The chances of loss is minimum.
• It is much easier to store water than other food or perishable items.

One can opt for a soda water plant alongside for maximizing profit. The primary requirement for having a good packaged drinking water plant is to have a good manufacturer with the following qualities-

• Experience of water treatment in application. In this regards, turnkey project consultants are always an added advantage.
•  Credibility of the manufacturer including of required certifications
• Reputable client list with whom there would have been a previous working experience
• Working partnership with well known brands
• Availability of different models as per the financial capacity of the client
• Availability of experts for round the clock support and for training purposes
• Hassle free maintenance support system.

These are the basic requirements for setting up a water manufacturing plant which is indeed a lucrative business today.

What are the Health Benefits of Carbonated and Soda Water?

The most reputed soda water plant supplies a huge number of the soda water bottles to the local stores. There are several benefits of consuming this soda water.

Most of the people think that drinking fizzy water leads to tooth decay, calcium depletion in the body, and obesity. To some extent this fact is true but there are different types of fizzy waters. One needs to understand the types. There are some types of carbonated or soda waters that are actually good for health. These types of soda waters packaged and supplied by the trusted soda water plants like Bestekloza leads to hydration and loss in weight or balancing weight. Soda water is nothing but the fizzy water to which different flavorings are added to add taste to the drinks. These are the health drinks that are flavored and sweetened without containing any alcohol in it.

• Carbonated water: – Carbonated water is as beneficial to your health as purified water. But, one should remember that if sugar is added to the carbonated water, it may lead to some negative health effects. Carbonated water or soda water without any sugar content is extremely good for hydration. The texture and taste of soda water may lead one to drink more amount of it than one would have drunk regular water. Carbonation is the process of increasing consumer thirst and interest in drinking water.

• Soda water: – One of the health benefits of consuming soda water is that, as it is a carbonated drink, the soda in it will make the consumer feel full, which in turn will decrease the amount of food consumption. Obviously, consuming soda water with added sugar will sabotage loss in weight because of the high caloric content of the beverages. Hence, the best packaged drinking water plant in Kolkata produced and supplies soda water bottles that do not have any sugar content in them. These waters packages are completely safe and healthy. This type of soda water works well for curbing the appetite when it is consumed prior to having the meals.

Most of the local stores or the local suppliers of soda water generally prefer this water treatment plant in Kolkata because it supplies the best quality and healthiest form of soda water. Before buying soda water bottles from any of the nearby stores in the market, just make sure to check the contents of the water that are all mentioned on the label. If the bottle is supplied by the best plant in the city, then be sure that there will be no sugar content in the water. Drink healthy, eat good, and stay hale and hearty

Salient features and components of Soda Water plant

Soda water is a key component of soft drinks and there are efficient companies providing soda water plant for its manufacturing. Here are the salient features.

Soda or soda water is a key component of the soft-drink beverage industry. Soft drink itself being in huge demand there is always a demand as well for soda water. There is thus a requirement for soda water plant which is the key requirement for the production of soda water. Priti International, which provides turnkey solutions, has facilities for soda water plant in kolkata and is much in demand due to the international quality of service.

• Technique of Manufacturing:Through the RO system when the Raw water TDS is removed the product TDS is very less ans this cannot be used for drinking purposes. So, there arises a need for reconstruction of the TDS value. This is done by adding of mineral in the treated water. This is done by re-mineralization process. This process is called mineral adding system. Soda water is then manufactured using professional techniques which is of high international quality and standard. The machines that are used for the process are of extremely high standards and follow the stringent norm of quality control. The motors used in the plant are of heavy duty and high performing variety.

 

• Salient Features:

         The following salient features are available in Soda Water Plants:

• Different range of outputs available – from (5000 Ltrs/Day ) to (10,00000 Ltrs/Day)
• Frame is Epoxy coated/ SS304
• Centrifugal/ Vertical H.P. Pumps
• TFC membranes
• In-built membranes cleaning tank
• In-built re-circulation clean pump
• Magnetic starter
• Liquid filled gauges -high/low pressure
• Analogue T.D.S. Readout meter
• Two commercial type profilers of 20 and 5 microns
• Nema 4 electrical enclosure
• High / low pressure cut off switches
• Membrane auto flush system
• Status indicator lights
• Flow meter for product and brine
• Time delay device for the purpose of efficient start up
• Automatic start/stop with float switch (optional)

These are the salient features, however features are added, modified and customised as per the need of the customer.

• Product Range:

There are five product ranges available: 500 LPH, 1000 LPH, 1500 LPH, 2000 LPH and 3000 LPH. For each of these there are teo types of models available – the economic model for small and medium level plants and the premium model for high end and specialized plants.

Each of the models comprise of the following main components:

1) Raw water pump

2) Pressure Sand Filter

3) Activated Carbon Filter

4) Micron Filtration

5) Piping

6) Anti Scalent dosing system

7) Structure/Skid

8) High Pressure Pump with Built Relief Valves

9) Reverse Osmosis Elements

10) Pressure Vessel for Membrane Elements

11) Electrical Control Panel

12) Online Flow Meter

13) Low Pressure and High Pressure Switch for Automatic Control

14) Pressure Gauge Meter

15) Pressure Control Valve

Every aspect of the plant is developed or supplied as per the need and requirement of the client so it best suits the need of the client.

How is Juice processed inside the Juice Plant in Kolkata?

The processing and production of juices in the juice plant in Kolkata goes through several steps. Read this to know about it.

Has anyone ever wondered how the fruit juice that one drinks is actually made? In every processing plant like the juice plant in Kolkata, there are technological lines for the production of juice and concentrates. Here is a detailed and step wise procedure which is followed inside such processing plants.

1. Buying raw material

The production of concentrated juices begins with the purchasing of raw material. Firstly one has to verify the food in terms of the quality before they are unloaded. The fruits should look ripe and healthy. There are two main methods of unloading- the hydro-unloading method also known as the wet method and the dry method. The manufacturers use both these methods for unloading and transporting the apples to the pre-production warehouse.

The process followed in the hydro-unloading system is as follows-

• water cannons which can be automatically controlled and is used for rinsing the fruits
• operators room and cabinet for system operation
• vertical transport of raw material through a bucket conveyor

The delivery of the dry unloading system include-

• a hydraulic tipper for vehicles.
• Spiral sorters which separates the impurities
• diagonal belt conveyor
• an unloading belt conveyor which directs the raw materials to the chambers for storage

The washing of the fruits are done in this three stage method-

• during the time of hydro transport from the silos
• water spraying is done in front of the vertical elevator, fruits are transported to the inspection belt
• in the end, there are tables where spray nozzles are installed

Now the fruits are transported to the section where the pulp is prepared.

2. Pulp processing and preparation from fruits

The fruits are taken out from the storehouse and moved to the sorting units, also known as the dosing units. Their function is to dose the fruits evenly to the vertical screw feeder, also called the elevator. These units have an individual design, adjusted according to the capacity and the workload of the float-able chutes and the elevator. A feeder is used to transport the fruits and is made out of acid proof material suitable for processing food. It is transported to the inspection belt where the staff members inspect them and discard the rejected material.

The material which has been sorted falls inside the mill and the pulp is obtained following certain parameters. A membrane pump is used which help in smooth working of the pressing process. The pulp is now pumped into tanks.

3. Yielding the juice

The process of extrusion begins with pre-filling. The pulp is put inside a closed cylinder and is then filled up with pressure. A fully automated procedure, the operation of pressing takes place now. The juice is extracted and flown through filtering elements into encased chambers in the resistance and press-down boards. The rotating cylinder makes the pulp lose, therefore maximum pressing efficiency is guaranteed. The closed system assures that the process is hygienic. He juice which is pressed will then flow into intermediate tanks.

4. De-aromatisation and pasteurization

the unclarified juice is directed into area for pasteurization which is done in temperatures under 95-105 degree Fahrenheit. The levels to be achieved include – inactivate the enzymes, obtain microbiological stabilization of the juice, protein denaturation and starch gelatinization. Aromatic substances are also evaporated.

5. Ultra filtration

it begins with the pumping of the juice which is unclarified. They are taken from the deceptiniszation tanks to the batch tanks. A highly powerful centrifugal pump is used to pump the juice with high velocity membrane modules. The liquid penetrates through this. The product is now ready and moved into permeate tanks.

6. Concentration

The juices are condensed by feeding them into columns which are heated from the outside. It reaches the boiling point, the liquid evaporates and moves into the next level of condensation. The vapors get directed into the separator, the product obtained goes through several other stages of evaporation unless the right concentration degree is achieved.

The condensed juice is now pumped into pipelines which goes into the equalization tanks and then the storage tanks.

7. Storage

Archiving begins which is done with the help of pipelines. The condensed juice is cooled down to a minimum temperature of 5-8 degree Celsius. The process of standardization controls and checks the quality and other parameters. Laboratory tests are also conducted to check the acidity levels, colour, etc.

The concentrations are now distributed through the medium of equalization tanks. The controlling of load batches is done through this automated process. Since there is no excess, cleanliness can be maintained and the filling of the trunk comparatively takes less time.

One can also avail services from “Priti International”, a renowned company who cater their turnkey project consultants solutions to the different industrial units.

Feed, health and infrastructure crucial in Poultry Farming

Poultry is an important source of income. This write up tells how Poultry & Cattle Feed Plant in Kolkata with infrastructure and health support help it flourish.

Poultry is a very vital source of income for the people of rural Bengal. This is especially true for women, for whom poultry forms a source of income that they can call their own. Moreover there is a huge demand for poultry in Bengal – both in terms of meat and eggs. The animal husbandry department of west Bengal takes special initiatives to promote and support poultry rearing as much as possible. For that poultry farms are encouraged for small farmers and businessmen so that they can supply to the growing need of the state, as well as make successful business ventures out of it. That is why encouragement is also given to Poultry & Cattle Feed Plant in Kolkata so as to supply the best possible feed for the poultry.

In order to make a poultry farm venture successful three things are much needed:

I) Infrastructural arrangement: Gone are the days when poultry farming meant a coop prepared somehow with the poultry birds all huddling together or simply kept in one corner of the household. With changing systems, much planning goes into preparing a proper place to rear the poultry birds. Meticulous planning goes into preparation of the area where the poultry birds would be reared. Airy, spacious and neat areas are prepared so that the birds have ample space to move around. Time to time cleaning is also stressed upon. Lot of subsidies and loans are available in this regard.

2) Poultry health care in the scientific process: Poultry health care has gained paramount importance in recent years. Timely vaccination and health intervention saves a large number of poultry every year. Every year there are a large number of poultry lives loss due to diseases like Ranikhet, Marek’s disease or Fowl Pox. However there are excellent vaccination available to save them. Most of these vaccinations are either provided free or at a very nominal cost. Moreover regular check up of poultry health is also of paramount importance.

3) Scientifically prepared feed with proper nutritional balance: Feed is the most important thing in case of poultry business. Good feed would mean better poultry health. Good poultry feed plant in Kolkata helps provide balanced meal for the poultry to ensure good health and thus better profitability. The mill receives various feed components like corn and soy meal and convert it to balanced nutritional feed for healthy growth of chickens. For instance, Priti International has modernized, highly-automated mill with a production capacity of 8,500 tons of feed per week to cater over 200 poultry farms..

These overall contribute to the rising popularity of poultry farming as a source of income. It is extremely beneficial for farmers and business men alike.